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Precision Cost Effective Plastic Components

Injection Mould Tooling

As part of our single source solution approach we manufacture the actual injection moulds and carry out the injection mould process for component prototyping and initial manufacturing. This means that the tooling and the injection moulding is done in house in Crossen Engineering. This offers considerable time saving and project management efficiency.


Our prototype tools are made from aluminium and allow high quality production of sufficient volumes of product to fulfill initial customer demand. The projects are also scalable so that if required we can offer production tooling to our customer.


The difference between prototype tooling and production tooling is that production tooling made from hardened steel is suited to much higher volume of product for mass market supply.


Typically Aluminium prototype tooling is the next stage from 3 dimensional printing but it offers an entry level cost for initial product demand.


The difference between prototype tooling and production tooling is that the prototype tool has a shorter lifespan although that is still sufficient to produce around 20-30,000 pieces.

Breakk down or Crossen engineering tooling options:


  • Various tooling options to support prototype, pre production, and production volumes

  • Single or Multi Cavity tools

  • Sliding and hydraulic cores

  • Internal undercuts 

  • Bridge tooling

  • High complexity

  • Cavities up to 800mm x 800mm x 600mm

  • Hot runner feed systems

  • Steel cavities / features

  • Threads (internal and external)

  • Finishes including Texturing, graining, polishes

  • Engraving

  • Modifications

  • EDM - Spark Erosion to achieve precise and intricate detail 



Hurling is one of the fastest field games in the world, played with a stick made from ash and hard leather coated ball. The helmet is required to protect players from striking with stick or the ball, struck at speeds of 100mph.

Here at Crossen engineering we worked closely with the design team from O’Neills. We  provided the initial design and manufacturing expertise and we had significant input on the materials, construction and manufacture of the product.

We work with the attitude that anything is possible....


We’re happy to explain how Injection Mould Tooling can help you. Contact us now for a consultation.